MES 集成与可扩展性
我们能够连接市面上任何一台机器。不是“大多数机器”——而是任何一台：无论是现代PLC、已有二十年历史的控制器，还是完全没有通信协议的机器。我们的自动化工程师全程负责，从布线、网关配置到信号最终显示在您的仪表盘上，我们对整个流程都承担责任。.
双向制造系统集成：既向下延伸至自动化层，又横向连接至ERP、WMS、CMMS、QMS和BI系统。随后，该解决方案可从单条生产线扩展至集团内的所有工厂。.
什么是MES集成——它为何对项目至关重要？
MES集成 这项工作旨在将制造执行系统与周围的一切连接起来，且该连接是双向进行的。. 向下 到自动化层：PLC、传感器、秤、人机界面（HMI）和试验台——这些设备能够实际感知发生了什么。. 《侧面》 涉及的业务系统包括：ERP、APS、WMS、CMMS、QMS 和 BI——这些系统负责工作规划和数据核算。.
这正是决定MES项目成败的关键所在。软件演示总是能顺利进行。但当遇到缺乏文档的设备、没人知道密码的PLC，以及最终发现需要中间件许可证（而预算中根本没有这笔开支）的SAP接口时，项目进度就会出现延误。集成并非项目结束时的某个阶段——实际上它 是 该项目。.
Accevo 就是这样处理的。我们雇佣自动化工程师，负责安装硬件，并拥有与贵公司 ERP 系统的接口。一份合同，一支团队，当凌晨 3 点信号中断时，只有一方需要承担责任。.
20+
工业协议
OPC UA 和 DA、MQTT、西门子 S7 和 S5、艾伦-布拉德利、GE Fanuc、B&R、欧姆龙、三菱、Modbus TCP 和 RTU——以及定制的 OEM 驱动程序。.
0
第三方集成商
我们的自动化工程师负责协议分析、布线、网关配置以及信号验证。中间不涉及任何合作伙伴网络。.
2个月.
按工厂发布
一旦有了示范解决方案，每增加一座工厂就只是“推广”而非“实施”——这一点已在整个MOWI集团得到了验证。.
100+
一个地点的机器
博尔米奥利制药（Bormioli Pharma）在意大利最大的生产基地，实现了端到端的贯通，包括所有自动化工作。.
我们如何连接市面上任何一台机器
根据机器的规格，有多种连接方式，我们将采用任何一种可行的方案：直接连接以太网、使用转换器、使用网关，或者通过物理线缆连接到I/O模块。如果没有现成的标准方案，我们会自行开发相应的方法。完整的协议细节请参见我们的 工业物联网（IIoT）设备连接 页面。.
OPC UA、OPC DA 和 MQTT
标准方案：机器或其SCADA系统已公开结构化数据。这种方案部署速度最快，通常完全不需要新增硬件。.
直接与PLC集成
西门子 S7-300、S7-400、S7-1200 和 S7-1500 通过 S7-TCP/IP 协议支持 Put/Get 访问，此外还支持西门子 S5、艾伦-布拉德利、GE Fanuc、B&R、 欧姆龙 NJ/NX EtherNet/IP、三菱以及 Modbus TCP 或 RTU。.
现有信号上的I/O模块
当PLC不允许访问时，我们会通过I/O模块直接读取现有的D/0至D/n信号——这就是大家口中所谓的“不可能”的机器连接方法。.
转换器和网关
RS-485、RS-232 和 MPI 转换器可在无需修改机床程序的情况下，将串行设备和旧式设备接入机床网络。.
HMI 文件、Web 服务与 XML
针对那些发布数据但不支持任何工业协议的设备，提供HMI共享文件读取、Web服务调用以及XML客户端或服务器数据交换功能。.
定制OEM协议
检重秤、视觉系统、测试台以及配备专有接口的专用OEM设备——我们开发驱动程序，而不是将设备排除在范围之外。.
我们拥有自己的自动化团队——正因如此，"任何机器"才是一项承诺，而非限制条件
大多数软件供应商只能连接其驱动程序库已涵盖的设备。我们拥有自动化工程师团队，因此对于驱动程序库未涵盖的设备，这只是一个工程任务，而非范围变更。.
内部自动化工程
根据您的设备文档进行协议分析、PLC清单编制、通信测试和信号验证——由Accevo工程师负责，他们将全程参与项目，直至系统上线和超期维护阶段。.
由我们安装的硬件
边缘设备、现场服务器、网关、传感器、计数器以及它们之间的布线。我们负责物理层的交付、安装和配置——无需另行协调硬件承包商的日程安排。.
端到端问责制
从PLC终端到墙上的仪表盘，仅由一个供应商提供服务，同时确保机器网络与工厂网络得到妥善隔离，并对每个数据源进行监控。.
当凌晨3点信号中断时，只需拨打一个号码
一个负责的团队与外包集成
Integration is the part of an MES project most often handed to a third party – and the part where ownership matters most, because every unexpected machine becomes a commercial negotiation rather than an engineering decision.
Accevo does the protocol analysis, installs the edge devices, runs the wiring, configures PLC access and validates every signal before go-live.
Integration subcontracted out:
- Software vendor and integrator each certain the fault is on the other side
- Machines quietly dropped from scope because "that PLC is not supported"
- Change requests priced separately by two companies, twice
- Nobody accountable end to end when a data source goes silent
Integration delivered end to end:
- One contract and one team, from physical wiring to the number on the dashboard
- Any machine on the market connected - if no protocol exists, we add the hardware
- Protocol analysis, signal validation and communication testing before go-live
- Our automation engineers on site, not a partner network you have never met
ERP integration and master data
MES ERP integration is where the shop floor stops being an island. Orders and master data flow down, confirmed production flows back, and both sides finally agree on what was made.
ERP: SAP, Microsoft, Infor, Oracle
SAP MES integration via RFC or web services, plus standard connectors for the other major platforms. Orders, BOMs, routings, materials and employee data in; confirmations, consumption, scrap and quality results back.
APS, WMS, CMMS, QMS, BMS, HR
Data warehouse, lake and BI
A clean copy of production data delivered into Snowflake or your own warehouse, consumable by Power BI, Dataiku and whatever your group standardises on – one definition, every plant.
Interface methods that exist in reality
REST and SOAP web services, SAP RFC, intermediate databases, and XML, CSV or flat-file exchange where that is what the other side speaks. 人工智能 sits on top of the same clean data.
Architecture built to scale from one line to a global group
Scalability is an architecture decision made before the first line goes live, not a migration you run later. The same code and the same data model run on-premise, in the cloud or hybrid.
Edge collection with buffering
Data collected at the edge on a field server, buffered through network or server interruptions and synchronised with correct timestamps when the link returns. No lost production history.
云、本地或混合部署
Azure, AWS, Google Cloud and Alibaba Cloud, or your own servers, or both – with multi-tenant hosting and a separate database schema per factory. 云制造.
Modern microservices, segregated networks
TypeScript, React, Node.js, Java, Docker and NATS on AKS with PostgreSQL and SQL. OT and IT networks kept separate, with VPN, SD-WAN, firewalling and ISO/IEC 27001 certified controls.
The Accevo deployment model
Accevo defines steps for each implementation. We conduct a predictable plan to meet customer’s expectation. Everything technical is assessed before a line of configuration is written – and the automation assessment in particular is done from your documentation and your real PLC list, rather than discovered on site in month four.
1
Start & analysis
Factory team creation, project introduction, scope definition, systems integration plan, automation assessment against your PLC list, and the IT environment – architecture, network, VPN, servers and edge devices.
2
Environment, hardware & connectivity
Industrial network and cloud or server preparation, edge device and sensor installation, PLC configuration, then machine connection with communication tests and data acquisition validation.
MOWI: one model solution, rolled out across the group
The clearest proof that scalability is an architecture decision rather than a slogan. Accevo prepared a single OEE model solution for all factories in the MOWI group, and each additional plant became a rollout rather than an implementation.
Model solution first
One solution for the whole group – prepared by a dedicated Accevo team for the global MOWI project, covering the common scope across every factory.
Factories chosen deliberately – the model sites were selected to span different processes and different levels of digital maturity, so the model would survive contact with all of them.
A Center of Excellence inside MOWI – the customer owns the standard, which is what stops a group rollout becoming twelve local variants.
Rollout, at MOWI’s pace
Roughly two months per factory – because the model solution already exists, each new site is configuration and local connection work rather than a fresh project.
MOWI sets the pace and the scope – the group decides the rollout sequence and freely selects which lines are included at each site.
Local machine acquisition – Accevo handles the connectivity and local customisation at each plant, whatever equipment is standing there.
Predictable, and extensible
Fixed price – a global price list and a purchase order covering all lines gave MOWI a stable, predictable budget for the entire programme.
Scalable scope – from the same OEE platform the group can add quality controls, traceability, paperless, energy monitoring, production scheduling and maintenance.
One platform underneath – every module added later reuses the machine connections made during the OEE rollout.
Send us your PLC list. We will tell you what we can read.
The fastest way to test any integration claim is to test it against your own equipment. Send us the PLC list, the machine documentation and a description of the systems you run, and we will come back with the connection method for each asset, the signals we can read today, and where hardware is needed.
If a machine turns out to need something unusual, that is our engineering problem to solve – not a line item you discover in month four.
常见问题解答
MES integration and scalability, explained
MES集成是指将制造执行系统与周边系统进行连接的工作：向下连接至自动化层中的PLC、传感器和设备，向侧面连接至业务层中的ERP、APS、WMS、CMMS、QMS和BI。这通常是MES项目中规模最大、风险最高的部分。.
是的，因为我们拥有自己的自动化工程师，而不是仅仅依赖驱动程序库。如果设备支持标准协议，我们就直接使用该协议；如果不支持，我们会使用转换器、网关或直接连接到现有信号的I/O模块；如果是专有设备，我们会自行开发驱动程序。我们不会将任何设备排除在实施范围之外。.
支持 OPC UA、OPC DA 和 MQTT 标准，并可与西门子 S7-300、S7-400、S7-1200 和 S7-1500（支持 Put/Get 访问的 S7-TCP/IP）直接集成， 西门子 S5、艾伦-布拉德利、GE Fanuc、B&R、欧姆龙 NJ/NX EtherNet/IP、三菱以及 Modbus TCP 或 RTU。此外还支持 HMI 共享文件读取、Web 服务、XML 客户端/服务器以及定制的 OEM 协议。.
通过SAP RFC或Web服务实现双向数据传输。生产订单、物料清单（BOM）、工艺路线、物料和员工数据导入MES系统；已确认的数量、消耗量、废品量、停机时间及质量结果则回传至SAP系统。若更适合现有系统架构，也支持使用中间数据库和文件接口。.
不涉及机器层——Accevo的工程师会亲自完成这项工作，包括硬件安装和布线。在ERP方面，我们会与贵公司现有环境中的任何系统配合使用，包括已部署的MuleSoft等中间件，但我们不会要求贵公司购买此类中间件。.
三者皆可。同一平台既可在 Azure、AWS、Google Cloud 或阿里云上运行，也可部署在您自己的服务器上，或采用混合部署模式——即在边缘收集数据，并在中心进行处理。多租户托管模式确保每家工厂都有独立的数据库架构。.
边缘字段服务器会将收集到的值缓存一段时间（根据配置而定），并在连接恢复后将其与正确的时间戳进行同步。系统会针对每个数据源监控连接状态，因此连接中断时会显示提示，而非悄无声息地发生。.
一旦制定出示范方案，每家工厂大约需要两个月时间——这一点已在MOWI集团各处得到验证。该标准化方案涵盖了通用范围；各工厂负责本地设备的采购和定制，而全球统一的价格表则确保了项目预算的可预测性。.
机器和工厂网络相互隔离，访问经过身份验证并加密，托管服务采用VPN、SD-WAN、防火墙、容器安全及集中日志记录。Accevo已获得ISO/IEC 27001认证，可提供证书副本和审计证据以供供应商资格审核。.
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