- 280 devices,
- 4% lower costs,
- 10% reduced capacity,
- EUR 24k reimbursement,
- production counter integration
Monitor utilities usage in real-time and reduce cost.
Accevo EMS is energy monitoring software that tracks utilities – energy, gas, fluids and more – online, down to a single machine. It breaks consumption down by area (department, line) and by production (order, item), so you see the real energy cost of what you make.
The system forecasts usage, raises alarms before you hit contracted capacity, and flags failures, leaks, anomalies and energy burned during non-production time. Accevo EMS is an ISO 50001 compliant solution.
Accevo EMS tracks utilities such as energy, gas and fluids online, down to a single machine. It breaks consumption down by area and production, so you can see the real energy cost of what you make.
We provide dedicated sensors to monitor all utilities.
We enable system to read basic and advanced parameters.
Compare energy usage with production results.
How Accevo EMS helps to reduce costs?
Main axiom of Lean Management is: “You cannot manage what you cannot measure”. Accevo energy management software aims at complete control over the use and cost of utilities in the factory.
Counters, alarms and controlling dashboards give user a possibility to manage the utilities as well as possible in all parts of the factory – from production floor to offices. Correlation with production data allows for full analysis and transparency of the actual production costs. Active industrial monitoring supports detection of leaks and waste of utilities that can be easily missed and just as easily fixed.
Industrial Energy Management Capabilities.
Analysis of all utilities in current location with detailed information on planned and actual usage as well as displaying trends and forecasts
construction of any factory structure
accounting of utility consumption per location, department, lines
a month-to-month comparison of media consumption
Data on utility consumption can be correlated with production data, showing an accurate picture of total production and non-production costs
live view of consumed media on the production line
monitoring of KPI’s (e.g. media consumption per ton of product)
calculating the true cost of consuming utilities to produce product A
Display utilities consumption in different areas with additional correlation with production data, updated in real time
supervision of utility consumption throughout the production facility
hourly distribution of consumption
consumption per department
Power Guard is a tool used to control the amount of electrical power used vs ordered in order to avoid costly penalties for breaching the limits. Through active tracking the system will issue warnings on the incoming breach with proper advance.
Ability to select the perfect tariff for your needs
The power guard will watch and alert you so that the ordered power is not exceeded at 15-minute intervals
The gas guard will watch and alert to ensure that there are no overruns at 60-minute intervals
SMS/e-mail notification
Display plant structure with counter states and power charts, filled with automatically gathered data.
List of meters against factory structure
Flow chart for the last 8 hours
Comparison of consumption by month
Display of current status of compressed air, it’s details, consumption and efficiency.
Monitoring of compressor room, and compressor efficiency (compressed air production vs. energy consumption)
Supervised the flow between halls
Additional installation of electric valves will reduce air loss in areas where production is not taking place at any given time
Administrator panel giving control over state of communication with counters, their general condition and active issues
The first level of system validation:
information about communicating with meters
active alarms
Efficient HVAC Control: The Building Management System (BMS) module provides precise control over HVAC systems, optimizing comfort while minimizing energy waste.
Intelligent Lighting: The BMS module enables smart lighting controls based on occupancy, calendar and daylight, reducing energy usage in factories.
Real-time Monitoring: The BMS module continuously monitors heating, ventilation and air conditioning equipment to optimise performance in the factories.
Seamless Integration: The BMS module seamlessly integrates with other systems, through OPC, RS232, converters and standard protocols enabling reading and control.
Stay compliant and cut energy costs with ISO 50001.
The EU now requires large energy users to have a certified Energy Management System. ISO 50001 helps you track, optimise, and save – reducing consumption, cutting emissions, and boosting your competitive edge.
ISO 50001 is the international standard for energy management systems, helping organisations systematically improve energy efficiency, reduce consumption, and cut costs. Under the EU Energy Efficiency Directive (2023/1791), large energy-consuming facilities in the EU – including manufacturing plants in Poland – must implement a certified Energy Management System (EnMS) or conduct regular energy audits. For companies above 85 TJ annual energy use, ISO 50001 certification becomes mandatory by October 2027. Implementing an EnMS ensures compliance with regulations, delivers measurable savings, reduces carbon emissions, and strengthens competitive advantage, while integrating energy performance into daily operations and long-term business strategy.
Act SMART and connect entire facility within a single system rollout.
Media settlement in relation to products
Thermoventilation control based on the production plan
Monitoring and control of utilities consumption in areas with planned downtimes
Piotr Kańka, Industrial Software Expert
High production efficiency rates depend on optimal use of available resources. Energy required for the process to work properly is one of them. How does energy consumption affect business performance? Misuse of energy resources increases production costs and thus reduces company’s income. Investigating the power consumption of a plant requires technologically advanced tools such as energy monitoring system EMS. How does it work, and what should you consider when choosing a power consumption monitoring system for your plant?
Optimal energy consumption results not only from the need to reduce production costs. The globally applicable ISO 50001 standard is the international standard for efficient energy management in the economy, including manufacturing companies.
An advanced electrical power monitoring system enables production plants to operate in compliance with the rules. Energy Monitoring hardware is integrated with the system being the source of energy and the devices consuming it for operation. A power monitoring unit sends the collected data to the system. EMS enables ongoing electricity monitoring in the plant and indicates possible opportunities and risks.
Where do companies get information about their energy consumption? One of the primary sources of information is energy bills. This solution is extremely poor, as it does not reveal production bottlenecks. Industrial power monitoring system is an advanced technology that collects data on the energy consumption of equipment used in a plant. Remote power monitoring provides permanent insight into energy efficiency and the ability to estimate costs.
Moreover, the energy consumption monitoring system enables comparative analysis of data, so that you can quickly determine whether all machines are consuming the required amount of energy. The energy monitoring system isolates the modes of operation of the equipment, individually evaluates the level of consumption and indicates optimisation opportunities. An energy consumption report allows you to calculate the amount of power needed to produce the final product.
Energy Monitoring hardware also shows excessive power consumption. It may turn out, for example, that a minor appliance malfunction will result in excessive consumption. You will not find out about this from the bill sent by your electricity supplier but through a system that offers electricity monitoring.
An energy monitoring system also allows for the implementation of additional software, such as a contracted capacity guard. What is this guard? Each energy supplier agrees the contracted power, that is the maximum electricity consumption, with the customer. With EMS, it is possible to monitor power consumption in real time and predict possible overloads. Advanced system options suggest which devices should be switched off to prevent exceeding the contracted capacity. In this case, there is also an option to automatically set devices that do not affect the process.
EMS can be defined by two words: optimisation and safety. An energy monitoring system is an opportunity for a company to reduce power consumption and prevent excessive costs.
The industrial power monitoring system extracts data from units. The energy consumption report allows constant monitoring of the data. Two identical devices should consume the same amount of energy. If a report in EMS shows that one machine is consuming 5-7% more energy, this may indicate a latent equipment failure. Electricity monitoring enables a rapid response eliminating the need for costly repairs detected too late.
Energy monitoring products also help optimise energy efficiency. A comparative analysis shows which solutions generate savings for the company. Automation of activities, such as switching machines on or off or installing motion sensors to activate a light source in a room, is one of the elements.
A dedicated electrical power monitoring system is the best solution. For any business, there is a lot to be gained by installing energy monitoring equipment at their facilities.
Digital energy monitoring products are becoming increasingly common. What do you need to know before equipping your plant with a power consumption monitoring system?
It should be noted that depending on the size of the company and the scope of operations, each company needs a different energy monitoring solution (EMS). EMS for larger companies will require more money due to the numerous functionalities and connections.
Companies that use an energy monitoring device to optimise their production costs fully agree on this – it pays off!
Energy management system software (EMS) is a digital platform that collects, monitors, and analyzes energy consumption data across a manufacturing facility. It enables real-time tracking of utilities like electricity, gas, water, and compressed air, helping companies reduce costs by 10-30% and achieve ISO 50001 compliance.
How does industrial energy management reduce manufacturing costs?
ISO 50001 is the international standard for energy management systems. The EU now requires large energy users to have certified energy management. Accevo EMS helps manufacturers meet ISO 50001 requirements with automated data collection, energy performance indicators, and compliance reporting.
Yes. Accevo EMS integrates with ERP, MES, SCADA, and BMS systems through standard protocols like OPC UA, RS232, and Modbus. It also connects to both modern and legacy metering installations through dedicated hardware.
Key facts The European Union has amended the Energy Efficiency Directive (EED) – Directive (EU) 2023/1791 of the European Parliament and of the Council –
The rising utility costs – especially for electricity obtained in the traditional manner – raise the importance of efficiency in the use of these resources.
In today’s world, businesses are increasingly facing pressure to operate in a sustainable and responsible manner. This is not only due to environmental concerns, but
Read the definition and practical overview: What is an Energy Management System (EMS)?
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