Connect every machine on your floor and turn the data into real OEE, micro-stop detection and full batch traceability from one platform built for FMCG.
FMCG (Fast-Moving Consumer Goods) software is designed for the challenges of high-volume production – long lines with multiple machines, where waste, production stops and unplanned changeovers add up fast. It helps manufacturers improve efficiency, reduce costs and keep production on time.
Accevo provides FMCG production software to solve common industry problems and increase production value: OEE performance monitoring, a Manufacturing Execution System (MES) and micro-stops monitoring built for FMCG production.
Collect signals from any machine on the market.
Analyse production and point out abnormalities before they grow.
Trace every product forward and back, and catch defects in process.
One central system reads every machine on the floor and turns the data into decisions you can make during the shift.
Connect every machine and process into one central system, with real-time monitoring and control of the whole production line.
Track production progress, machine performance and product quality in real time – the data you need to make informed decisions and tune the process.
Spot bottlenecks, downtime and inefficiencies as they happen and address them before they disrupt the shift.
Pinpoint where to improve and where resources go to waste. Cut scrap, energy use and other expenses with data instead of guesswork.
Schedule and track production so orders reach the market exactly when they are needed.
Correlate production data with utilities usage for better resource management and more sustainable operations.
Analyse OEE – availability, performance and quality – to find exactly where the loss sits and which machine or equipment type runs best and worst.
Each PLC is read directly and live, so every stop is tied to the exact machine that caused it, with its reason and one-second accuracy. You know which station to fix and when.
Detailed states for every unit – work, idle, changeover, micro-stop, stoppage and failure. Compare current output against the goal set for the order.
Monitor waste material on the line. Faulty machines are flagged automatically from sensor data, with an alert the moment a limit is exceeded.
Break down stoppages by count and duration, sorted into mechanical, electrical and TPM – so you act on the failures that repeat.
In FMCG a quality issue turns into a recall fast, and a recall without traceability becomes a write-off of everything you cannot rule out. Accevo software builds quality checks into the operator workflow and keeps full batch genealogy automatically.
The platform is built for batch manufacturing, so products are made consistently and in line with industry regulations – with the records to prove it.
Scheduled checks built into the shift. Operators are prompted, results are recorded digitally and checked against spec the moment they land, with out-of-spec readings escalated in real time.
Full batch genealogy back to material lot, machine, shift and operator, and forward to shipped pallets. Trace and recall products fast, and scope the recall to the units actually affected.
Fill weights read live from checkweighers. When a filler drifts heavy, the operator gets feedback at the panel and corrects it before it becomes a shift of giveaway.
Each stop is registered straight from the PLC, with its reason and one-second accuracy, then ranked on a Pareto so you fix the failures that cost the most.
Fewer stoppages
More machine operating time
OEE increase (up to)
Return on investment
We collect signals from new and old lines and machines in one architecture. Our own automation engineers handle connectivity in full, so you work with one team instead of a chain of subcontractors.
Standard protocols across the board – OPC UA, MQTT, Modbus and direct PLC connections. Reading straight from the PLC gives the highest data quality with the least operator involvement, on-premise, in your cloud or as Accevo Cloud.
Accevo is FMCG manufacturing software designed for high-volume consumer goods plants. It connects every machine, calculates real OEE, captures micro-stops, controls overweight giveaway and keeps full traceability for every batch. The result is FMCG production software that production managers, quality teams and CFOs read the same way: real numbers, in real time, on the line.
As FMCG software solutions go, Accevo is built to deploy fast. Around 80% of the platform is standard configuration rather than custom development, so the first factory typically goes live in months. Whether you need beverage manufacturing software for a bottling hall or food processing software for a mixing and packing line, the same platform covers it – across food, beverage, brewing, spirits, cosmetics, household chemicals and hygiene.
Software for the FMCG industry only earns its place if it changes what happens on the floor. Accevo food manufacturing software solutions turn fragmented machine data into one source of truth, so a slow runner, a heavy filler or a long changeover gets caught and fixed during the shift. As FMCG factory software and FMCG operations software, it gives every role the view they need – the operator at the panel, the board on the dashboard.
Operating time increase
Defects reduction
Material consumption cut
Changeover time reduction
Machine connectivity and real-time OEE monitoring across Bormioli’s largest Italian facility.
Real-time production monitoring deployed across 11 lines at a Reckitt site in Hungary in eight weeks, on the standard Accevo FMCG framework.
Piotr Kańka, Industrial Software Expert
Are you wondering what MES in FMCG is? An innovative MES system provides continuous monitoring of production and performance. MES, or Manufacturing Execution System, means solutions which are IT technologies combined with elements of automation, used both for continuous monitoring of production processes and for acquiring relevant information about them. All data about the production in progress is collected and then provided to the user in real time, making it possible to react almost immediately to all undesirable phenomena!
MES for FMCG notifies those responsible for production of the actual progress of the production. Functional tools of this type make it possible, among other things, to:
MES in FMCG is, above all, powerful support in the decision-making process, which includes the planning of production tasks and their delegation to execution. It is worth noting that skillful use of the data provided allows to significantly boost not only the effectiveness of the production plant but also the efficiency of manufacturing processes!
Manufacturing execution system for FMCG is a reliable software that supports a wide variety of industries and manufacturing processes. Accevo FMCG Suite provides support for highly complex processes, automated collection of large volumes of data, production to order, assembly of discrete components, batch processes, released products, and much more.
Importantly, by using an MES system, you can gain valuable information: on how to reduce stoppages and about minimalisation of material waste and rejects. FMCG products are a broadly defined group that includes food products, non-alcoholic and alcoholic beverages, chemicals, personal care products, tobacco products, medicines and over-the-counter supplements.
MES for FMCG aims, above all, to ensure the highest quality standards for the customer in an advanced production process. In the food industry, MES includes, among other things, controlling the storage conditions of goods, handling production orders and demands, or handling quality control. Are you wondering why it is worth using an MES for FMCG?
FMCG environment is a very dynamic industry! The biggest challenges in the industry are first and foremost the high volumes of orders, the time and conditions for execution and delivery. The number of intricate processes and the need to adapt to specific storage conditions for individual products can give a headache. A manufacturing execution system is the perfect tailor-made solution for your business, as it will help meet all the existing requirements, while contributing to the increase of effectiveness and scale in FMCG industries!
Advanced IT systems involve not only the automation of production processes but, above all, knowledge systems that allow the integration of data from different areas of a company's operations and effectively support day-to-day management processes.
Accevo FMCG Suite offers a modern and proprietary MES system for the effective collection of information directly from production stations in real time. Manufacturing execution system for FMCG is an excellent solution that streamlines and automates all production processes, offering immense management capabilities for manufacturing companies. What else? A dedicated MES for FMCG perfectly complements standard ERP systems.
MES for the Packaging & FMCG Industry is an excellent solution for many manufacturing companies. Correct interpretation of MES for FMCG enables optimal decisions to be made and brings many benefits, some of which include:
The implementation of our MES for FMCG translates above all into an overall increase in productivity in the FMCG industry!
MES brings numerous benefits both to the FMCG manufacturer and to the employees. The manufacturing execution system offered by Accevo is a comprehensive service for all production processes. Starting from the arrival and registration of products, semi-finished products, raw materials through the control of their life cycle to their dispatch to end customers. If you run a manufacturing business, you should not postpone the implementation of MES system - the sooner it starts working, the sooner it will translate into company growth and profits!
The FMCG industry faces new challenges every year. Production in line with government requirements and the need to meet the increasingly high expectations of end consumers mean that manufacturers are looking for new opportunities to support them in improving the quality, efficiency and cost-effectiveness of their processes. How can an
The factory was in a phase of digital transformation, which included digitalization, working methodology, and IWS ready methodology. Tobacco production is characterized as a high-speed volume and involves the production of 10 thousand pieces per minute. All microstops are noticeable and have a significant influence on the production results. Machines’
MES is now undoubtedly the basis of digitalization and the foundation of modern manufacturing activity. In the environment that can be described as Industry 4.0, it is a key factor in determining a possible business success. The reality of Industry 4.0, which – like never before – is analysed and
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