How to eliminate paper during aircraft seats assembly? A case study in RECARO

MES system screen in the factory

RECARO Aircraft Seating is a global company based in Schwaebisch Hall, Germany. It specialises in the assembly of aircraft seats. To learn more about RECARO click here.

The assembly process must comply with strict regulations as their content and official documents of the entire production process are stored on secure servers for a specific amount of time. This results in thousands of pages of data per assembly which must be scanned and stored physically with a different class of permission. In order to optimize the process RECARO implemented a modern paperless solution for its assembly line.

The Accevo paperless system is a digital way of managing the entire factory without any physical documents. It allows to generate documents in a digital form and allows the operator to have access to the technical drawing and other documents that are necessary for the correct installation of the aircraft seat.

Accevo provided RECARO with a complete end-to-end implementation with several benefits, including fast access to data, efficient storage of reports, and the ability to send messages to employees. The system is also transparent, identifying who is responsible for confirming a particular order. RECARO streamlined their documentation process identifying multiple benefits:

  • A paperless system gave fast access to all data for the entire factory, such as employee data, production data, the possibility to send messages to a group of operators, and data from production like reports or production progress overviews. It allowed RECARO to standardize the entire process and enhance internal communication
  • Reports on the entire process of assembling an aircraft that used to take several thousand pages are now digitized and accessible from any device, increasing accessibility and saving time
  • Improved data quality due to automation
  • Increase transparency and safety by tracking and identifying responsible stakeholders for a particular production order.

The Dürr Group is one of the world’s leading mechanical and plant engineering firms with particular expertise in the technology fields of automation, digitalization, and energy efficiency. Its products, systems, and services enable highly efficient and sustainable manufacturing processes – mainly in the automotive industry, for producers of furniture and timber houses, as well as in the assembly of medical and electrical products and in battery production. The Dürr Group generated sales of just under €4.2 billion in 2025 and currently has around 17,500 employees and 123 business locations in 32 countries. Since the sale of its environmental technology division at the end of October 2025, the business has been consolidated into three divisions:

  • Automotive: painting technology, final assembly, testing and filling technology as well as production technology for battery electrodes
  • Industrial Automation: assembly and test systems for automotive components, medical devices, and consumer goods as well as balancing technology solutions
  • Woodworking: machinery and equipment for the woodworking industry

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