Energy Management System Software (EMS) for Manufacturing

Monitor utilities usage in real-time and reduce cost.

Track energy use down to the single machine with Industrial Energy Management Software

Accevo EMS is energy monitoring software that tracks utilities – energy, gas, fluids and more – online, down to a single machine. It breaks consumption down by area (department, line) and by production (order, item), so you see the real energy cost of what you make.

The system forecasts usage, raises alarms before you hit contracted capacity, and flags failures, leaks, anomalies and energy burned during non-production time. Accevo EMS is an 符合ISO 50001标准 solution.

Key features of Accevo EMS software

Accevo EMS tracks utilities such as energy, gas and fluids online, down to a single machine. It breaks consumption down by area and production, so you can see the real energy cost of what you make.

所有实用程序参数都存储在系统中

We provide dedicated sensors to monitor all utilities.

独立的硬件可以从现代和传统的安装中读取测量数据

We enable system to read basic and advanced parameters.

与工厂中已有的设备整合

Compare energy usage with production results.

What leading factories save with Accevo EMS

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Whirlpool

  • 9 factories,
  • 752 devices,
  • 8% lower utility costs,
  • 20% reduced contractual capacity,
  • EUR 60k annual excise reimbursement
菲亚特副本

Stellantis (Fiat)

  • 319 devices,
  • 5% lower costs,
  • 10% reduced capacity,
  • EUR 20k reimbursement,
  • includes thermal ventilation control
cpglass copy

CP Glass

  • 280 devices,
  • 4% lower costs,
  • 10% reduced capacity,
  • EUR 24k reimbursement,
  • production counter integration

All Utilities Under Control with Energy Monitoring Software

How Accevo EMS helps to reduce costs?

Main axiom of Lean Management is: “You cannot manage what you cannot measure”. Accevo energy management software aims at complete control over the use and cost of utilities in the factory.

Counters, alarms and controlling dashboards give user a possibility to manage the utilities as well as possible in all parts of the factory – from production floor to offices. Correlation with production data allows for full analysis and transparency of the actual production costs. Active industrial monitoring supports detection of leaks and waste of utilities that can be easily missed and just as easily fixed. 

What Can You Monitor?

Industrial Energy Management Capabilities.

electricity monitoring in manufacturing

电器

steam consumption monitoring software

蒸汽

ems-ikony-cooling

冷却

EMS-压缩空气

压缩空气

gas usage tracking in industrial EMS

燃气

ems-ikony-air-parameters

空气参数

ems-water

水

急救专用液体

特殊液体

ems-ikony-vacuum

真空

Accevo Energy Efficiency Software Features

每个地点的消耗量

分析当前位置的所有公用设施,提供计划和实际使用的详细信息,并显示趋势和预测。

  • 任何工厂结构的建设

  • 核算每个地点、部门、线路的水电消耗情况

  • 媒体消费的逐月比较

公用设备与生产

公用资源消费的数据可以与生产数据相关联,显示出总生产和非生产成本的准确情况

  • 实时查看生产线上的媒体消费情况

  • 监测关键绩效指标(如每吨产品的媒体消耗)。

  • 计算生产产品A所消耗的水电的真实成本

能源绩效仪表板

显示不同地区的水电消耗,并与生产数据有额外的关联,实时更新

  • 监督整个生产设施的水电消耗

  • 每小时的消费分布

  • 每个部门的消耗量

动力防护

Power Guard is a tool used to control the amount of electrical power used vs ordered in order to avoid costly penalties for breaching the limits. Through active tracking the system will issue warnings on the incoming breach with proper advance.

  • Ability to select the perfect tariff for your needs

  • The power guard will watch and alert you so that the ordered power is not exceeded at 15-minute intervals

  • The gas guard will watch and alert to ensure that there are no overruns at 60-minute intervals

  • 短信/电子邮件通知

消耗计数器

Display plant structure with counter states and power charts, filled with automatically gathered data.

  • List of meters against factory structure

  • Flow chart for the last 8 hours

  • Comparison of consumption by month

压缩空气面板

Display of current status of compressed air, it’s details, consumption and efficiency.

  • Monitoring of compressor room, and compressor efficiency (compressed air production vs. energy consumption)

  • Supervised the flow between halls

  • Additional installation of electric valves will reduce air loss in areas where production is not taking place at any given time

计数器诊断法

管理员面板可以控制与计数器的通信状态,它们的一般状况和活动问题。

系统验证的第一个层次:

  • 关于与电表沟通的信息

  • 主动报警

暖通空调控制(BMS)

高效的HVAC控制:建筑管理系统(BMS)模块对暖通空调系统进行精确控制,在优化舒适度的同时最大限度地减少能源浪费。

  • 智能照明:BMS模块实现了基于占用率、日历和日光的智能照明控制,减少了工厂的能源使用。

  • 实时监测:BMS模块持续监测加热、通风和空调设备,以优化工厂的性能。

  • 无缝集成:BMS模块通过OPC、RS232、转换器和标准协议与其他系统无缝集成,实现读取和控制。

Meets compliance with ISO 50001

Stay compliant and cut energy costs with ISO 50001.
The EU now requires large energy users to have a certified Energy Management System. ISO 50001 helps you track, optimise, and save – reducing consumption, cutting emissions, and boosting your competitive edge.

ISO 50001 is the international standard for energy management systems, helping organisations systematically improve energy efficiency, reduce consumption, and cut costs. Under the EU Energy Efficiency Directive (2023/1791), large energy-consuming facilities in the EU – including manufacturing plants in Poland – must implement a certified Energy Management System (EnMS) or conduct regular energy audits. For companies above 85 TJ annual energy use, ISO 50001 certification becomes mandatory by October 2027. Implementing an EnMS ensures compliance with regulations, delivers measurable savings, reduces carbon emissions, and strengthens competitive advantage, while integrating energy performance into daily operations and long-term business strategy.

Seamless integration

采取SMART措施,在一个单一的系统推广中连接整个设施。

1

与产品有关的媒体结算

2

Thermoventilation control based on the production plan

3

监测和控制有计划停机区域的水电消耗

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Piotr Kańka, 工业软件专家

  • 一个60分钟的在线会议,由专门的专家介绍与您类似的行业中的顶级系统
  • 现场建模 你的生产过程的
  • 会后的预算报价。

EMS--能源监控的先进解决方案

高生产效率取决于对现有资源的最佳利用。流程正常工作所需的能源就是其中之一。能源消耗如何影响企业绩效?滥用能源资源会增加生产成本,从而减少公司的收入。调查工厂的电力消耗需要技术上的先进工具,如能源监控系统EMS。它是如何工作的,在为你的工厂选择能耗监测系统时,你应该考虑什么?

什么是能源监测系统,它是如何工作的?

最佳的能源消耗结果不仅是为了降低生产成本。全球适用的ISO 50001标准是包括制造企业在内的经济领域高效能源管理的国际标准。

先进的电能监测系统使生产工厂的运作符合规则。电能监测硬件与系统集成,是能源的来源和消耗能源的设备的运行。一个能源监测单元将收集的数据发送到系统。EMS能够在工厂中进行电力监测,并指出可能的机会和风险。

EMS – Power & Utilities for smart industry

公司从哪里获得有关其能源消耗的信息?信息的主要来源之一是能源账单。这种解决方案是非常差的,因为它不能揭示生产瓶颈。工业电力监控系统是一种先进的技术,可以收集工厂所用设备的能源消耗数据。远程电力监控提供了对能源效率的永久洞察力和估计成本的能力。

此外,能源消耗监测系统能够对数据进行比较分析,因此,您可以快速确定所有设备是否消耗了所需的能源。能耗监测系统可隔离设备的运行模式,单独评估能耗水平并指出优化机会。 通过能耗报告,您可以计算出生产最终产品所需的电量。

能源监控硬件也会显示过度的电力消耗。例如,可能会发现,一个小的电器故障会导致过度消费。你不会从你的电力供应商发送的账单中发现这个问题,而是通过提供电力监测的系统。

一个能源监控系统还允许实施额外的软件,如合同容量防护。这种保护是什么?每个能源供应商与客户商定合同电量,即最大电力消耗。通过EMS,可以实时监控电力消耗,并预测可能的过载。先进的系统选项建议哪些设备应该被关闭,以防止超过合同规定的容量。在这种情况下,也有一个选项可以自动设置不影响进程的设备。

工业电力监控系统 - 为什么要选择它?

EMS可以用两个词来定义:优化和安全。一个能源监控系统是一个公司减少电力消耗和防止过度成本的机会。

工业电力监控系统从单位提取数据。能源消耗报告可对数据进行持续监测。两个相同的设备应该消耗相同的能量。如果EMS中的报告显示,一台设备消耗的能源多出5-7%,这可能表明有潜在的设备故障。电力监控能够做出快速反应,消除了过晚发现的昂贵维修的需要。

能源监控产品也有助于优化能源效率。通过比较分析,可以看出哪些解决方案可以为公司带来节约。活动的自动化,如打开或关闭设备,或安装运动传感器以激活房间里的光源,是其中一个要素。

选择哪种能源监测解决方案?

一个专门的电力监控系统是最好的解决方案。对于任何企业来说,在其设施上安装能源监测设备,都会有很多收获。

数字化的能源监控产品正变得越来越普遍。在为您的工厂配备能耗监测系统之前,您需要了解什么?

应该注意的是,根据公司的规模和业务范围,每个公司需要不同的能源监控解决方案(EMS)。由于功能和连接众多,大型公司的EMS将需要更多资金。

使用能源监控设备来优化生产成本的公司完全同意这一点--它得到了回报!

Energy Management System - FAQ

Energy management system software (EMS) is a digital platform that collects, monitors, and analyzes energy consumption data across a manufacturing facility. It enables real-time tracking of utilities like electricity, gas, water, and compressed air, helping companies reduce costs by 10-30% and achieve ISO 50001 compliance.

How does industrial energy management reduce manufacturing costs?

ISO 50001 is the international standard for energy management systems. The EU now requires large energy users to have certified energy management. Accevo EMS helps manufacturers meet ISO 50001 requirements with automated data collection, energy performance indicators, and compliance reporting.

Yes. Accevo EMS integrates with ERP, MES, SCADA, and BMS systems through standard protocols like OPC UA, RS232, and Modbus. It also connects to both modern and legacy metering installations through dedicated hardware.

相关文章

Related glossary

Read the definition and practical overview: What is an Energy Management System (EMS)?

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