Manufacturing Operations Management Software

The complete manufacturing operations management software – unify production, quality, maintenance, OEE and traceability in one ISA-95 compliant platform. Trusted by 150+ plants worldwide, including Bahlsen, Danone and Novartis.

What is Manufacturing Operations Management (MOM)?

Manufacturing Operations Management (MOM) is a software-driven approach that unifies production execution, quality control, maintenance, inventory and performance monitoring into one system. A MOM system gives plant managers a single source of truth across the entire shop floor – covering levels 2 and 3 of the ISA-95 automation pyramid – so they can plan, execute and improve operations in real time.

mom charts

你如何能从Accevo MOM系统中获益?

Paperless operations

Eliminate 90-100% of paper forms on the shop floor, cutting documentation time by 60-80%.

Higher machine uptime

Detect and classify microstops automatically, typically reducing unplanned downtime by 15-25% in the first 12 months.

更快的
转换

SMED with digital recipes and centerlining cuts average changeover time by 30-50%.

OEE lift

Accevo MOM customers typically see OEE improve by 5-15 percentage points within the first year.

MOM vs MES

MES controls production execution: what runs, where it runs, and when operators report progress. MOM covers the wider operations layer: production, quality, maintenance, traceability, inventory context, documentation, analytics and workforce processes.

Choose MES when you only need shop-floor execution. Choose Accevo MOM when you want one platform for production operations management across the plant.

MES

Production execution, dispatching, operator reporting and machine-state context.

妈妈

MES plus quality, maintenance, traceability, documentation, OEE, analytics and plant-wide operations workflows.Production execution, dispatching, operator reporting and machine-state context.

Four domains managed in one MOM system

Production operations

Execute orders, guide operators, monitor OEE and keep work aligned with the current production plan.

Quality management

Run in-process inspections, manage deviations, use SPC and maintain product genealogy from materials to finished goods.

维修部门

Trigger ANDON calls, coordinate maintenance work and use equipment data to reduce avoidable downtime.

Inventory and material flow

Validate materials, track lots and serial numbers, and request replenishment directly from the shop floor.

Disconnected production data

Use MOM when machine, operator, quality and planning data sit in separate tools or spreadsheets.

Paper-based workflows

Digitise instructions, inspections, batch records and approvals with controlled, traceable processes.

Limited cross-functional visibility

Give production, quality, maintenance and management teams one current view of factory performance.

Benefits and KPIs to track with MOM software

More reliable production performance

Faster operational decisions

Less manual reporting

MOM系统是如何融入ISA-95金字塔的?

ISA-95金字塔,也被称为 ISA-95标准,该金字塔是一个被广泛认可的模型,它定义了生产经营中自动化和信息系统的不同层次。该金字塔有五个层次,从底部的0级到顶部的4级。 

MOM系统符合95 ISA金字塔的要求,是一个在第3层(即制造操作层)运行的系统。在这个层面上,MOM系统与在金字塔低层(0-2层)运行的控制系统集成,并为金字塔的高层(4层)提供了一座桥梁。 

在第三层,MOM系统通过收集来自下层的数据,并利用这些数据来监控和优化生产过程,从而管理生产运营。该系统为生产计划、调度和执行,以及质量管理、维护和库存控制提供工具。它还收集关于生产性能的数据,并提供实时监控和报告。  

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Key MOM software capabilities

All MOM Modules and more

称重与分装

  • Ensure accurate material dosing with guided operator workflows

  • Maintain full traceability of materials and batches

生产管理

  • Replace manual paperwork with configurable digital forms

  • Capture data directly from the shop floor with validation rules

BPM workflow

  • Standardise and enforce best manufacturing practices across operations

  • Guide operators step by step to ensure consistent execution

Paperless manager

  • Manage digital documentation and workflows from a single interface

  • Ensure compliance with controlled access and versioning

Deviation report

  • Record, track, and manage production deviations in real time

  • Support root cause analysis and corrective actions

All MES Modules and more

生产管理

  • 在一个结构化流程中管理路由、在制品和配方

  • 使生产执行与规定的工艺步骤和材料保持一致

生产线设置管理

  • 在生产开始前计划和控制设置活动

  • 通过标准化生产线准备工作减少转换过程中的错误

物料清单验证

  • 根据确定的材料清单核实材料和组件

  • 防止错误使用材料,以免影响生产质量

标签管理

  • 从一个系统生成并控制生产和物流标签

  • 提高批次、批量和单位之间的一致性和可追溯性

材料物流呼叫(车间 WMS)

  • 需要时直接从车间触发物料请求

  • 支持及时补货,减少等待时间和生产线停机时间

可追溯性和家谱

  • 在整个生产流程中跟踪物料、批次和序列号

  • 建立清晰的产品历史记录,以满足质量控制和合规需求

过程质量检查

  • 在生产过程中进行质量检查,而不仅仅是在生产结束时

  • 提前发现偏差,减少返工、浪费和质量风险

SPC

  • 利用统计过程控制工具监控过程变化

  • 在趋势和偏差变成缺陷之前及早发现它们

能源管理系统(EMS)

  • 监控整个生产运营过程中的能源使用情况

  • 确定降低消耗和成本的机会

电子批量记录 (eBR)

  • 从执行到审查的批次记录数字化

  • 提高可追溯性、合规性和记录准确性

信息管理系统(质量管理系统)

  • 数字化管理实验室和质量相关数据

  • 支持一致的质量控制流程

订单计划与调度(APS)

  • 规划和安排订单,更好地调整资源

  • 改进生产流程,提高交付的可预测性

维护管理(CMMS)

  • 规划、跟踪和管理维护活动

  • 支持设备可靠性和服务控制

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绩效管理

  • 实时监控 OEE、损耗和生产线性能

  • 将生产数据转化为明确的改进行动

微停机监测

  • 自动检测短时停车

  • 暴露降低产出的隐性损失

生产执行和调度

  • 管理车间的任务和生产流程

  • 使业务与当前计划保持一致

数字文档和作业指导书

  • 以数字形式提供文件和说明

  • 帮助操作员遵循标准化程序

转换矩阵

  • 标准化和优化转换活动

  • 减少设置时间和过渡错误

维修电话(安东)

  • 直接从生产部门触发维护支持

  • 加快对线上问题的响应速度

电视可视化

  • 在共享屏幕上显示关键绩效指标和生产状态

  • 提高操作员和主管人员的能见度

制造分析

  • 分析趋势、损失和生产绩效

  • 通过业务洞察支持更快的决策

制造分析

  • 分析趋势、损失和生产绩效

  • 通过业务洞察支持更快的决策

Connect MOM with machines and business systems

Accevo MOM connects production equipment and plant systems with enterprise applications. Deploy in the cloud or on-premise and scale from one line to multiple plants without replacing working infrastructure.

企业资源规划

SAP, Oracle, Dynamics, IFS

SCADA and PLC

Siemens, Rockwell, Mitsubishi, Omron

Industrial protocols

OPC UA, MQTT, Modbus TCP, REST

Quality and laboratory

QMS, LIMS and inspection equipment

维修部门

CMMS, ANDON and equipment history

Data and analytics

API, data warehouse and BI tools

Useful at every level of manufacturing operations

Production manager

See whether production is on plan and where output is being lost.

Use live order status, OEE, downtime and quality information to respond during the shift.

Quality and maintenance teams

Work with the same event history and production context.

Connect inspections, deviations, maintenance calls and equipment records instead of reconciling separate logs.

Plant director and operations leadership

Compare performance across lines and sites using consistent KPIs.

Track improvement priorities and investment decisions with data from one manufacturing operations management system.

Deployment model

Accevo MOM projects follow a staged rollout: analysis, proof of concept, pilot line, model deployment and plant scaling. A single-plant rollout often takes 3 to 6 months, with first wins from paperless workflows and dashboards visible in the first weeks.

Diagram depicting the implementation process of Accevo's solutions, highlighting stages like starting small, analysis, proof of concept, model deployment, and scaling.
MOM rollout roadmap
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Manufacturing Operations Management FAQ

Manufacturing Operations Management is the coordinated management of production execution, quality, maintenance, inventory, traceability and performance. MOM software provides one operational layer between shop-floor control systems and enterprise applications.

MES focuses mainly on executing and tracking production orders. MOM is broader: it includes MES functions and connects them with quality management, maintenance, inventory, workforce processes and manufacturing analytics.

The four core domains are production operations, quality operations, maintenance operations, and inventory or material operations. A MOM system coordinates data and workflows across these areas.

MOM typically operates at ISA-95 level 3. It connects machines, PLCs and SCADA at levels 0-2 with ERP and business planning at level 4.

MOM software can integrate with ERP, SCADA, PLCs, QMS, LIMS, CMMS, warehouse systems, inspection equipment, data warehouses and BI tools. Accevo supports common industrial protocols and API-based exchange.

Common KPIs include OEE, throughput, downtime, MTBF, MTTR, scrap, first-pass yield, changeover time, plan versus actual, work in progress and on-time completion.

Yes. A manufacturer can start with a defined line, process or capability, validate the data and workflows, then extend the model across further lines, modules and plants.

制造运营管理(MOM)系统可以通过提高制造过程的效率和效益来引导企业实现卓越运营。MOM系统为管理制造过程的各个方面提供了一个全面的解决方案,包括文件管理、历史学家报告、调度/派遣、资产跟踪(可追溯性)和设备健康。

文件管理: MOM系统为文件管理提供了一个集中的平台,使制造商能够管理和控制关键的生产文件,如工作指示、标准操作程序(SOP)和质量文件。通过确保在正确的时间向生产团队提供正确的文件,MOM系统有助于最大限度地减少错误并提高合规性。

历史报告: MOM系统提供实时数据收集和报告功能,使制造商能够实时跟踪和分析生产数据。历史报告功能提供了对制造过程的全面看法,使管理人员能够做出明智的决定,并迅速确定需要改进的地方。

调度/调度: MOM系统为生产计划、排程和调度提供工具,确保生产顺利和有效地进行。通过使这些过程自动化,MOM系统有助于最大限度地减少停机时间,提高按时交货率,并优化生产资源。

资产跟踪(可追溯性): MOM系统为跟踪和管理从原材料到成品的生产资产提供了一个完整的解决方案。通过使制造商在整个生产过程中跟踪材料和成品,MOM系统有助于提高可追溯性和质量控制。

装备健康: MOM系统提供了监测和管理设备健康的工具,使制造商能够在设备问题导致停工之前识别和解决。通过优化设备维护和减少停机时间,MOM系统有助于提高生产效率和降低成本。

Related manufacturing operations articles

Related glossary

Read the definition and practical overview: What is Manufacturing Operations Management (MOM)?

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